Description
The
Power Block (model 5C7-255) temperature controller uses an "RS232
communications interface", allowing it to be configured for different
modes of operation using your personal computer (PC). The standard console
program runs in MS-DOS (either directly in DOS or from within Window's).
Once the controller is configured, the PC may then be disconnected, leaving
the controller as a stand-alone unit.
Menu
Tree for the console program.
The personal computer permits the monitoring of
actual temperature, set temperature, percent of power applied to the load
and alarm status. It allows selection of the set temperature, turning output
power on or off, canceling an alarm condition (by silencing the PC audio
alarm), tuning the controller parameter settings, and displaying the current
sensor selection.
The tuning of control parameters includes selection
of the proportional bandwidth, integral gain in repeats per minute, or
the on/off control hysteresis. There is also a controller configuration
command for additional optional settings.
The configuration mode allows the operator to
select the desired temperature sensor, type of inputs for the application,
select a variety of alarm functions, set controlled temperature limits,
label the controller with an identifying name, select either a heat or
cool mode, plus select, enable or change a security password.
Additional
configuration options include the selection of any one of up to three different
temperature sensors for operation over temperature ranges of -20 to +110°C,
+50°C to +225°C, or +70°C to 300°C. The choice of inputs
may be for a single control thermistor input, two thermistor inputs for
differential control, a control thermistor input plus a remote potentiometer
input, or two thermistor inputs, one being for control while the other
is used as a monitor.
Simplified
illustrations of the 4 configurations.
Alarm selections consist of no-alarm functions,
a fixed type for a high or low condition, or a tracking type which moves
with the set temperature at a selectable offset. It also allows the setting
of either a high or low temperature alarm point with auto reset, enabling
the PC audio, and/or disabling the output to the load when in an alarm
condition. In the tracking alarm mode, the high side delta and low side
delta may be set, plus the PC audio and the disable output selections.
Controller limits may be used to set maximum and
minimum temperature limits within the sensor range for a particular application.
Maximum and minimum limits can be set for alarm conditions or for an alarm
deadband.
Dial scale on label is customer definable, and
changeable for different applications.
Enlarged
Photo of the Power Block.
-
CONFIGURABLE VIA AN RS-232 COMMUNICATIONS
PORT
-
CUSTOMER DEFINABLE DIAL SCALE
-
MULTIPLE LAYERS OF OPERATIONAL CONFIGURATIONS FOR
SINGLE OUTPUT
-
SINGLE CONTROL SENSOR INPUT
-
SINGLE CONTROL SENSOR INPUT WITH REMOTE POTENTIOMETER
-
DUAL CONTROL SENSOR INPUTS FOR DIFFERENTIAL MODE
-
SINGLE CONTROL SENSOR INPUT WITH SECONDARY TEMPERATURE
MONITOR SENSOR
-
SELECTABLE CONTROL
-
PROPORTIONAL/INTEGRAL
-
DIFFERENTIAL
-
ON/OFF
-
HEAT OR COOL
MODE SELECTION
-
COMPUTER ACCESSIBLE FIXED AND TRACKING ALARMS
-
FIELD SELECTABLE FOR 120 OR 220 VAC INPUT
POWER
Implementation Notes
The buyer should be able to rig up the appropriate
connections:
Connections
-
This unit"connects
to the serial port" of your personal computer (PC) for the purpose
of setting configuration parameters or for monitoring th temperatures.
Software
A console program for configuring and monitoring
the controller comes with the unit, but you can go beyond the program provided
and control the temperature controller by means of your own software:
-
For Programmatic Control: Requires appropriate
capability in a programming language. McShane Inc. has some experience
with using Microsoft Visual Basic for programmatic control of temperature,
including temperature ramping. However, as usual, the best process control
language to use is the one you are already familiar with. For certain controllers,
a DLL or other library is available - inquire. Upon written request the
source code for the acccompanying, standard configuration and monitoring
program can be provided. It is usually written in C. For multiple controller
applications: we will sell 2 controllers initially so that you can test
your concepts, and then the bulk upon approval.
For Data Logging: We have no logging program
at this time. You need to write one and so the above paragraph concerning
"Programmatic Control" applies. (McShane, Inc. does have some experience
with linking Visual Basic to Access, Microsoft SQL, Excel spreadsheet files,
and text files.)
*
Pricing
MODEL 5C7-255 (15 AMP) DISCONTINUED
Quantity 01 price:
each
Quantity 25 price:
$219.50 each
Lower prices are available at
higher volume.
-
General Notes on Pricing
-
Controllers Only: Prices shown are for the
"controllers
only".
-
Currency: All prices are $US.
TEMPERATURE SENSORS
Ohms@25°C
THERMISTOR SERIES
•
•
•
•
•
•
•
•
•
•
•
RELATED SENSOR PAGES
•
•
•
DESIGN & MANUFACTURING
•
•
With our RS485/RS232 interface you can run any RS485 device off your computer's serial port (the RS232 COM port). Our interface is an opto-isolated "Automatic Transmit-Enable" converter (°3000VDC, 1 second). This device is RS232 to RS485 and back with 9-35VDC single-supply operation, communications status lights, on-board RS485 protection, and other enhancements. Includes enclosure, power supply and RS-232 cable.
Model IHV24AT-B9FSPS
$140.00 QTY1
when purchased with controllers.
$180.00 QTY1 Alone
OEM/QTY pricing is available.
RS232 SERIAL PORT CONNECTION
Usually you connect to the serial port of the computer using
a female DB9 or female DB25 connector. Also referred to as a
female 9 pin, or female 25 pin, D-shell connector. The serial
port is RS232C (or RS-232C). RS232 stands for Recommended
Standard number 232, and the C stands for revision C. Each RS232
device at our site connects to an RS232C serial port through
a cable you provide (unless otherwise noted). 3 wires are generally
used: Signal Ground, Trasmitted Data (TD), and Received Data (RD),
otherwise referred to as Ground, Transmit and Receive. At both
ends of the cable, pin 1 is Ground. At the computer,
Receive is pin 2, while at the peripheral (e.g., temperature controller)
it is pin 3. At the computer,
Transmit is pin 3, while at the peripheral it is pin 2. The connection
is made via "twisted pair" - which
means the Transmit and Receive lines are twisted around each
other along their length, from one end to the other. For the cable, solid copper wire
is preferred over stranded wire simply because there are no strands
at the end that can break off, or bend out, and short the connection. With appropriate
converters you could connect by other means, such as infra-red light (e.g., IrDA).
AMBIENT OPERATING TEMPERATURES
Definition of Ambient Temperature
"The temperature of the atmosphere, liquid, or other medium surrounding an object."
Source: The World Book Dictionary, © 1966 by Doubleday & Company, Inc.
Low Ambient Operating Temperatures
Almost all of our temperature controllers will function at ambient temperatures down to -20ºC (-4ºF).
Many designs will accept a -40ºC (-40ºF) operating ambient. Custom controllers can be built to operate down to -55ºC (-67ºF).
Operation at the low ambient is determined by the ICs used and their ability to have
the correct gain and stable states. The output or load circuit may require
increased drive to turn on. Any design that is specified to a low ambient
operating temperature has been tested and shown to provide sufficient output
drive at that temperature.
High Ambient Operating Temperatures
The high temperature is harder to define than the low, because the high ambient
operating temperature depends upon the controller power dissipation and
the heat sink dissipation.
For all our Pulse Width Modulated (PWM) controllers the following applies:
The power dissipation of the controller is largely a function of the load
current, and only slightly a function of the input voltage. Example: A
unit running at 28v and 25 amps will dissipate the same power into the
base as one which is 12v and 25 amps, however reducing the load current
to 12.5 amps will reduce the power dissipation into the base by 1/2.
For an analog controller, the standard 1/4 power point analysis applies
when determining power dissipation.
Specific Examples
TECC:
The TE controllers are limited by the base plate (mounting bracket) temperature,
because this is the heat sink for the bi-phase H-Bridge. Under full load
the controller will be dissipating approximately 15 watts into the base
plate, Therefore, if the controller is operated at elevated temperatures
you need to provide additional heat sinking for the base plate. At laboratory
temperatures (room temperature, about 20ºC or 70ºF) the controller
will reach about 75ºC under full load. So if you provide an additional
heat sink which results in, say. 70ºC in a 50ºC ambient, the
controller will still function appropriately.
Model 5C6-353: This Laboratory Benchtop Temperature Controller with a 10
Ampere maximum output is designed to run in a laboratory environment. Maximum
ambient operating temperature is 35ºC to 40ºC (95ºF to 104ºF).
Model 5C6-355: This Laboratory Benchtop Temperature Controller with a 15
Ampere maximum output is designed to run in a laboratory environment. Maximum
ambient operating temperature is 30ºC (86ºF).
Model 5CX-140: The 5CX-140 series of controllers have a "derating curve"
(see below) on the customer drawing that is defined by the temperature of the case.
5CX-140 Series Derating Curve